Haifei tau tsim kho lub tsheb maus taus roj tank vuam kev daws teeb meem rau cov chaw tsim khoom uas ua nyias -cov ntawv roj tank sib dhos rau cov qauv maus taus sib txawv.
Txoj haujlwm no tau siv cov txheej txheem kev sib txuas ntawm cov seam vuam, profile-qhov chaw sib tw thiab cov txheej txheem tswj tau. Cov kev daws teeb meem tau tsim los daws qhov sib txawv ntawm lub plhaub tsis sib xws, cov seams tsis tu ncua, ntau dhau ntawm cov cua sov deformation thiab kev sib txawv ntawm cov khoom siv ntau lawm.
Vim tias cov roj tank qhov ntev, daim ntawv thicknesses thiab sib koom ua ke sib txawv, qhov kawg vuam tshuab, cov cuab yeej thiab cov txheej txheem kev teeb tsa yuav tsum raug lees paub los ntawm tus neeg siv khoom kos duab thiab cov qauv- vuam kev sim.
Qhov project ntawm ib Glance
|
Qhov project |
Paub meej |
| Kev lag luam | Motorcycle Cheebtsam manufacturing |
| Workpiece | Motorcycle roj tank sib dhos |
| Main qauv | Nyias tsim steel plhaub nrog nkhaus profiles |
| Main welding txheej txheem | Nruam seam welding |
| Main sib koom | Kev sib txuas ntawm lub tank sab sauv thiab qis dua |
| Khoom siv | Customized maus taus roj tank vuam tshuab |
| Tooling | Profile- sib piv qhov chaw thiab kev txhawb nqa fixture |
| Cov txheej txheem tswj | Programmable welding tam sim no, siab, vuam lub sij hawm thiab tuav ib ntus |
| Kev txhawj xeeb tseem ceeb | Seam continuity, leakage txaus ntshai, deformation thiab plhaub alignment |
| Kev pov thawj | Cov qauv vuam, kev tshuaj xyuas qhov muag thiab qhov loj me, ua raws li tus neeg siv khoom- qhia txog kev xau |
Qhov no Motorcycle Fuel Tank Welding Solution yog siv rau dab tsi?
Cov tshuaj yog siv los koom nrog cov tsim sab sauv thiab qis ntawm lub tsheb maus taus roj tank.
Cov plhaub no feem ntau muaj cov phab ntsa nyias, cov npoo nkhaus thiab ib qho tsis sib xws ntawm cov khoom siv peripheral. Cov txheej txheem vuam yuav tsum tsim kom muaj kev sib koom ua ke tsis tu ncua thaum txwv kev cuam tshuam ntawm lub tank lub cev.
Lub ntsiab plhaub txuas yog ua tiav siv seam welding. Rotating electrode log siv lub siab thiab vuam tam sim no thaum ua raws li kev sib koom ua ke, ua rau cov khoom sib tshooj sib tshooj. Cov kev sib tshooj welds no tsim cov seam txuas ntxiv uas yuav tsum tau ua rau lub kaw lus kaw.
Mounting brackets, qhov cuab lub zog, qhov sib txuas thiab lwm yam khoom siv sib txuas yuav xav tau cov txheej txheem vuam sib txawv. Haifei ntsuas txhua txoj haujlwm weld es tsis txhob siv ib txheej txheem rau tag nrho lub tank.
Cov neeg siv khoom tom qab
Cov neeg siv khoom tsim lub tsheb maus taus roj tank sib dhos rau ntau lub qauv maus taus.
Nws cov khoom lag luam suav nrog cov tso tsheb hlau luam uas muaj peev xwm sib txawv, nkhaus profile thiab cov ntawv teeb tsa. Qhov no ua rau nws nyuaj rau siv ib qho kev txhim kho ruaj khov thiab ib txheej ntawm vuam tsis haum rau txhua yam khoom.
Cov neeg siv khoom xav tau cov kev daws teeb meem uas tuaj yeem tswj cov vuam cua sov thiab lub siab ntau zaus, txhim kho qhov chaw ua haujlwm thiab khaws cov txheej txheem rau kev xaj rov qab.
Cov neeg siv khoom muaj teeb meem dab tsi nrog cov txheej txheem dhau los?
Ntau Deformation ntawm Nyias Tank Plhaub
Nyias tsim shells yog rhiab heev rau tshav kub tsub zuj zuj. Kev tsis sib xws lossis ntau dhau ntawm cov cua sov tuaj yeem ua rau bulging, hauv zos vau, ntug nqa lossis tag nrho warping.
Deformation tsis tsuas yog cuam tshuam rau cov tsos. Nws tseem tuaj yeem cuam tshuam nrog kev sib dhos tom qab thiab tsim kev sib cuag tsis sib xws raws qhov sib koom ua ke.
01
Tsis sib xws Shell Positioning
Txoj kev thauj khoom dhau los thiab clamping yog nyob ntawm tus neeg teb xov tooj ntau heev.
Thaum lub plhaub sab sauv thiab sab qis tsis tau muab tso rau tib lub ntsiab lus, qhov sib koom ua ke thiab sib tshooj hloov. Qhov no ua rau muaj kev hloov pauv hauv seam dav, weld txoj hauj lwm thiab cov cua sov hauv zos.
02
Cov welds tsis tiav lossis tsis tiav
Kev txav tsis ruaj khov thiab kev sib cuag tsis sib xws ntawm ob lub plhaub tuaj yeem tsim cov fusion tsis tiav, qhov pores me me lossis ntu tsis tu ncua.
Ib qho vuam uas pom tau los ntawm sab nraud kuj tseem muaj txoj hauv kev me me. Vim li no, kev tshuaj xyuas qhov muag tsis tuaj yeem hloov cov neeg siv khoom qhov kev ntsuas kev sib khi.
03
Tsis ruaj khov Welding zog thiab siab
Variations nyob rau hauv welding tam sim no, electrode siab los yog kev mus los ceev cuam tshuam kev nkag mus thiab seam tsim.
Lub zog me dhau tuaj yeem ua rau qhov sib koom ua tsis tiav. Lub zog ntau dhau tuaj yeem ua rau kub hnyiab, indentation lossis deformation ntawm daim ntawv nyias.
04
Tsis muaj cov ntaub ntawv rov siv tau dua
Cov txheej txheem yav dhau los tsis tau muab txoj hauv kev tsim nyog rau kev khaws cia thiab rov qab qhov chaw vuam.
Cov neeg ua haujlwm yuav tsum tau kho cov txheej txheem dua thaum hloov cov khoom lossis rov qab mus rau cov qauv tank yav dhau los, nce lub sijhawm teeb tsa thiab kev vam khom ntawm tus kheej kev paub.
05
Cov Neeg Siv Khoom Xav Tau Dab Tsi?
Cov neeg siv khoom tau thov cov kev daws teeb meem vuam uas tuaj yeem:
- Tswj cov cua sov tawm tswv yim rau nyias tsim lub tank plhaub
- Txo bulging, warping thiab lub zos nto puas
- Khaws qhov sib txawv ntawm qhov sib koom ua ke ua ntej vuam
- Ua ib qho kev sib txuas txuas ntxiv nyob ib ncig ntawm txoj kev xav tau
- Coordinate welding tam sim no, electrode siab thiab mus ncig ceev
- Txo qhov kev hloov pauv tshwm sim los ntawm kev tuav tuav
- Khaws cov txheej txheem teeb tsa rau cov qauv roj tank sib txawv
- Txhawb cov ntaub ntawv ntau lawm thiab txheej txheem traceability
- Hloov mus rau cov tso tsheb hlau luam uas muaj peev xwm sib txawv, profiles thiab cov ntawv thicknesses
- Tso cai welded tso tsheb hlau luam los kuaj xyuas siv qhov pom zoo to - txoj kev sim
Cov no yog qhov xav tau ntawm qhov project. Kev lees txais zaum kawg yuav tsum tau txhais raws li tus neeg siv khoom kos duab, cov qauv khoom thiab cov txheej txheem xeem.
Vim li cas Seam Vuam Xaiv rau Lub Ntsiab Tank Plhaub?
Lub plhaub sab sauv thiab sab qis yuav tsum muaj kev sib koom ua ke. Tus kheej qhov chaw welds tsis tuaj yeem muab tib txoj kev sib txuas txuas ntxiv nyob ib ncig ntawm lub tank lub cev.
Lub tshuab seam vuam siv lub log electrode tig los siv tam sim no thiab kev sib koom ua ke. Kho qhov sib tshooj ntawm cov weld nuggets tsim ib qho txuas txuas ntxiv.
Rau maus taus roj tso tsheb hlau luam, cov txheej txheem yuav tsum sib npaug plaub yam:
| Txheej txheem txheej txheem | Yog tsis txaus | Yog ntau dhau los yog tsis ruaj khov |
| Vuam tam sim no | Tsis tiav fusion lossis tsis muaj seam tsim | Overheating, nto puas los yog hlawv- dhau |
| Electrode siab | Kev sib cuag hluav taws xob tsis zoo thiab tsis sib xws welds | Sib sib zog nqus indentation los yog lub zos deformation |
| Vuam ceev | Thaum tshav kub kub ntawm tus kheej txoj haujlwm | Tsis txaus cua sov thiab tsis txuas ntxiv vuam |
| Tuav thiab txias ua ntu zus | Kev sib koom ua ke ua ntej stabilization | Tsis tsim nyog lub voj voog txuas ntxiv lossis ntau dhau clamping |
Cov txiaj ntsig no tsis tuaj yeem xaiv los ntawm cov khoom siv tshuab dav dav ib leeg. Lawv yuav tsum tau tsim los siv cov khoom siv tiag tiag, thickness, plhaub profile thiab yuav tsum tau sealing txheem.
Haifei Customized Welding Solution
1. Kev sim vuam nrog cov qauv roj sib txawv
Haifei tau ua qhov kev sim vuam ntawm cov tsheb maus taus roj tso tsheb hlau luam nrog lub peev xwm sib txawv, nkhaus profile thiab daim ntawv thicknesses.
Cov kev sim tau siv los ntsuas:
- Vuam-ntau yam tam sim no
- Electrode siab
- Vuam ceev
- Lub sijhawm muaj zog
- Tuav thiab txias ua ntu zus
- Plhaub kev tiv thaiv
- Pom kev kub hnyiab
- Weld txuas ntxiv
- Fixture support yuav tsum
Lub hom phiaj yog los tsim lub qhov rais txheej txheem ua haujlwm ua ntej ua tiav cov cuab yeej thiab cov cuab yeej.
2. Tswj Seam Vuam System
Cov khoom siv vuam raug xaiv muab kev sib koom tes tswj ntawm vuam zog, electrode siab thiab workpiece txav.
Kev tswj ruaj khov yog qhov tseem ceeb tshwj xeeb rau lub plhaub roj nyias nyias vim tias kev hloov pauv hauv ib qho kev cuam tshuam cuam tshuam rau lwm tus. Piv txwv li, nce vuam ceev yam tsis tau kho tam sim no yuav txo tau cov cua sov tawm ntawm qhov sib koom ua ke. Kev nce tam sim no yam tsis muaj kev tswj ceev yuav ua rau kom deformation.
Qhov kev pab cuam vuam zaum kawg yog li tsim los ua ib qho kev ua tiav tiav es tsis yog raws li tus nqi tam sim no.
3. Profile-Matching Positioning Fixture
Haifei tsim ib qho kev sib koom ua ke raws li cov roj tank profile.
Lub fixture tsim cov ntsiab lus rov qab nrhiav tau rau lub plhaub sab sauv thiab sab qis thiab txhawb nqa qhov nkhaus ntawm qhov chaw thaum vuam. Nws kuj tseem pab tswj kev sib koom ua ke thiab faib cov clamping quab yuam nyob ib ncig ntawm lub tank lub cev.
Lub fixture tsim xav txog:
- Roj tank zoo thiab muaj peev xwm
- Qhov chaw ntawm lub peripheral seam
- Upper thiab qis plhaub references
- Qhov sib txawv thiab sib tshooj
- Cov cheeb tsam rhiab rau clamping siab
- Loading thiab unloading kev taw qhia
- Cov khoom hloov pauv cov kev xav tau
Thaum muaj ntau lub tank qauv koom nrog, hloov tau lossis nrawm - hloov cov khoom siv sib txuas tuaj yeem ntsuas.
4. Tsis siv neeg qhov chaw thiab txuas txuas ntxiv
Tom qab lub tank yog loaded thiab positioned, lub fixture tuav lub plhaub tawm tsam cov ntaub ntawv teev tseg.
Lub tshuab tom qab ntawd ua raws li cov txheej txheem vuam txheej txheem. Kev tswj kev txav yuav pab txo qis qhov sib txawv los ntawm kev taw qhia thiab ua kom vuam ceev sib koom ua ke nrog tam sim no thiab electrode siab.
Qhov tseeb theem ntawm automation tuaj yeem hloov kho raws li tus neeg siv khoom xav tau cov khoom tsim tawm, muaj cov neeg ua haujlwm thiab cov qauv ntawm cov khoom lag luam.
5. Programmable txheej txheem chaw
Cov kev pab cuam vuam tuaj yeem khaws cia rau cov roj tank sib txawv.
Qhov no tso cai rau cov teeb pom kev pom zoo kom rov qab tau thaum hloov cov qauv lossis rov ua qhov kev txiav txim. Kev tswj xyuas thiab kev tsim khoom-cov ntaub ntawv kaw kuj tuaj yeem ntsuas tau thaum tus neeg siv khoom xav tau cov txheej txheem traceability.
Cov zaub mov khaws cia txo qis dua kev hloov kho phau ntawv, tab sis tus neeg teb xov tooj tseem yuav tsum xaiv qhov kev pabcuam raug thiab kho rau cov khoom thauj khoom.
Txoj kev daws teeb meem li cas rau cov teeb meem qub?
|
Thawj qhov teeb meem |
Haifei configuration |
Kev ua haujlwm |
| Qhov chaw tsis sib xws ntawm lub plhaub sab sauv thiab sab qis | Profile- sib phim qhov chaw teeb tsa | Tsim cov ntaub ntawv rov tuaj yeem rov ua dua |
| Qhov sib txawv sib txawv | Dedicated clamping thiab txhawb cov qauv | Tswj kom ze dua thiab zoo sib xws ntawm lub plhaub |
| Tshaj kub deformation | Coordinated tam sim no, siab thiab ceev tswj | Lim txwv qhov tsis tsim nyog cov cua sov |
| Cov seam tsis sib xws | Tswj nruam vuam txav | Tuav txoj kev rov ua dua welding |
| Nyob ntawm phau ntawv qhia | Automated vuam ib ntus | Txo tus neeg teb xov tooj-txoj kev hloov pauv hloov pauv |
| Rov teeb tsa thaum hloov qauv | Khaws cov kev pab cuam vuam | Tso cai rau kev pom zoo rov qab los |
| Tsis muaj cov ntaub ntawv ntau lawm | Xaiv cov ntaub ntawv khaws cia thiab traceability functions | Txhawb cov txheej txheem tshuaj xyuas thiab kev tswj xyuas ntau lawm |
Qhov tseeb theem ntawm kev txhim kho yuav tsum raug txheeb xyuas raws li tus neeg siv khoom qhov kev lees paub. Tsis muaj feem pua ntawm cov feem ntau yuav tsum tau siv rau txhua tus qauv roj tank.
Cov txheej txheem vuam dab tsi yog siv rau ntawm lub tsheb kauj vab Roj Tank?
Tsis yog txhua feem ntawm lub maus taus roj tank yuav tsum tau welded nrog tib txheej txheem.
Roj tank cheeb tsam |
Yam txheej txheem |
Lub hom phiaj tseem ceeb |
| Upper thiab qis lub ntsiab plhaub | Seam vuam | Ua ib qho txuas txuas txuas txuas ntxiv |
| Mounting brackets | Resistance qhov chaw vuam | Txuas cov khoom siv ua haujlwm zoo |
| Reinforcement qhov chaw | Spot lossis projection welding | Muab kev txhawb nqa hauv zos |
| Filler kev twb kev txuas los yog tsis tu ncua txoj hauj lwm | MIG welding lossis lwm txheej txheem ntsuas | Mus txog cov pob qij txha uas tsis tsim nyog rau lub log electrode |
| Ua tiav tank | Kev ntsuam xyuas dej | Txheeb xyuas qhov ua tau zoo sealing tom qab vuam |
Cov txheej txheem tiag tiag yog nyob ntawm kev sib koom ua ke, cov khoom siv, thickness thiab cov khoom tsim.
Vuam tshuab lossis ua tiav cov kab ntau lawm?
Xaiv lub peev xwm raws li qhov xwm txheej tam sim no ntawm koj lub Hoobkas.
Xaiv Cov Roj Tank Welding Solution Yog tias:
Cov khoom siv stamping twb muaj lawm
Lub plhaub sab sauv thiab sab qis tau tsim
Qhov teeb meem tam sim no feem ntau yog vuam zoo lossis cov zis
Tsuas yog lub vuam fixture thiab tshuab yuav tsum tau upgraded
Cov txheej txheem polishing, txheej thiab kev sim uas twb muaj lawm tuaj yeem siv tau
Xaiv ib kab ua kom tiav Roj Tank Ntau Lawm Yog tias:
Lub chaw tsim khoom siv roj tank tshiab tau tsim
Blanking thiab hydraulic forming khoom kuj yuav tsum tau
Ntau cov txheej txheem vuam yuav tsum tau ua ke
Polishing, txheej thiab kev soj ntsuam to yuav tsum tau npaj
Cov neeg siv khoom xav tau kev pab nrog kev ua tiav lub Hoobkas
Haifei tuaj yeem muab ib tus neeg siv roj tank seam vuam tshuab lossis ntsuas kev tsim khoom loj dua - txoj haujlwm kab.
Vim li cas thiaj ua haujlwm nrog Haifei ntawm Kev Siv Roj Tank Vuam?
Txheej txheem ntsuas ua ntej tshuab kawg
Kev xaiv tshuab yog ua raws li kev kos duab, qauv thiab kev sim vuam es tsis yog ntawm lub npe roj tank nkaus xwb.
01
Cov cuab yeej siv thiab khoom siv tsim ua ke
Rau nkhaus nyias-cov ntawv tso tsheb hlau luam, kev txhawb nqa kho yog ib feem ntawm cov txheej txheem vuam. Lub tshuab thiab fixture yog li ntsuas raws li ib tug system.
02
Configuration Raws li kev tsim khoom tiag tiag
Cov qib automation raug xaiv raws li cov khoom tsim tawm, ntau yam khoom, kev koom tes ntawm tus neeg teb xov tooj thiab muaj chaw tsim khoom.
03
Ua ntej-Kev kuaj ua qauv xa tuaj
Cov qauv pom zoo tuaj yeem siv rau kev txhim kho txheej txheem thiab ua ntej - lees txais ua ntej xa khoom.
04
Kev them nyiaj yug rau tus kheej cov cav tov thiab cov kab ntau lawm
Cov neeg siv khoom tuaj yeem pib nrog kev vuam- lub tshuab ua haujlwm lossis thov kev daws teeb meem dav dav suav nrog kev tsim, vuam, ua tiav, tshuaj xyuas thiab sib dhos.
05
FAQ
01.Dab tsi yog qhov zoo tshaj plaws vuam txoj kev rau lub maus taus roj tank?
02.Can ib lub tshuab weld txawv maus taus roj tank qauv?
03.Haifei txo cov roj tank deformation li cas thaum vuam?
04.Can seam welding ib leeg lav tias lub tank roj yuav tsis xau?
05.Can Haifei kuaj peb cov qauv roj tank ua ntej peb xaj?
06.Can Haifei muab tag nrho cov roj tank ntau lawm kab?